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Sangers  Silos
These numbers are for storage units holding 1000 and 3000 tons of forage At 35% dry matter All cost are shown as $/year
 
TOWER SILO
 
Filling
1000 ton
3000 ton
 
Blower Tractor
375
800
Blower Replacement
1166
1166
 
TOTAL
1,541
1,966
 
UNLOADING
 
Replacement
2,153
2,153
Maintenance
300
300
Electricity
95
190
Labor
1,825
3,650
Feeding losses
0
0
 
TOTAL
4,374
6,293
 
INITIAL COSTS
 
Structure
2,400
5,800
Interest/year
2,349
4,450
 
TOTAL
4,749
10,250
 
STORAGE LOSSES
7% of tonnage @ $25/ton
1,750
5,250
 
TOTAL/YEAR
$12,414
$23,760
 
TWENTY-YEAR COST
$248,280
$475,200

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BUNKER SILO
 
Filling
1000 ton
3000 ton
 
Packing tractor
450
1250
Packing operator
180
500
 Plastic
400

1,000

Tire cost
50
100
Labor to cover
60
150
 
TOTAL
1,140
3,000
 
UNLOADING
Tractor operation
3,650
9,125
Tractor depreciation
1,200
2,400
Maintenance
90
120
Labor
3,650
9,125
Feeding losses
250
750
 
TOTAL
8,840
21,520
 
INITIAL COSTS
Structure
2,100
2,850
Interest/year
1,062
1,593
 
TOTAL
3,162
4,443
 
STORAGE LOSSES
17% of tonnage @ $25/ton
4,250
12,750
 
TOTAL COST/YEAR
$17,392
$41,713
 
TWENTY-YEAR COST
$347,840
$834,260

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SILAGE BAGS    
     
FILLING 1000 ton 3000 ton
Bagger tractor 250 750
Bagger replacement 2,300 2,300
Bags @ $300 1,800 4,800
Maintenance 200 200
     
TOTAL 4,550 8,050
     
UNLOADING    
Tractor Operation 5,475 10,950
Tractor Depreciation 1,600 1,600
Maintenance 140 140
Labor 5,475 10,950
Feeding losses 250 750
     
TOTAL 12,940 24,390
     
INITIAL COSTS    
Concrete pad 750 1,950
Interest/year 968 1,440
     
TOTAL 1,718 3,390
     
STORAGE LOSSES    
10% of tonnage @ $25/ton 2,500 7,500
     
TOTAL COST/YEAR $21,708 $43,330
     
TWENTY-YEAR COST $434,160 $866,600

Cost Inputs
-$10/hour for all labor
-$25/hour to operate filling tractors
-$10/hour to operate unloading tractors
-$25/ton on all silage losses not labeled
-Interest calculated at 7% on a 15 year loan on the tower, 10 years on the  bunker, 10 years for bagger, pad, and skid steer
-Losses during feed out are: bunker 1%; bag, 1%

Tower Costs

-$116,000 initial cost for 3000 ton tower with 20-year life span
-$48,000 initial cost for 1000 ton tower with 20-year life span
-$28,000 for tower unloader with 13-year
-$.52/hour to operate unloader for 1-hour/day on 3000 ton, ½-hour/day
 on 1000 ton
-$7,000 initial cost for blower with 6-year life span
-32 hours to fill the 3000 ton tower silo, 15 hours to fill 1000 ton silo

Bunker Costs

-$57,000 initial cost on the 3000 ton bunker and $42,000 for 1000 ton,
  each with 20 year life spans
- 10-year life span on $40,000 unloading tractor for the 3000 ton bunker
  with 60% of use in the bunker
- 10-year life span on $20,000 unloading tractor in the 1000 ton bunker
  with 60% of use in the bunker
- 50 hours in packing the 3000 ton bunker, 18 hours in the 1000 ton
- bunker
- 2,5 hours/day unloading bunker for 3000 ton
- - 1 hour/day unloading bunker for 1000 ton

Bag Cost

- 30 hours to fill the 3000 tons in bags, 10 hours to fill 1000 tons in bag
- 7 year life span on $16,000 skid steer for bags with 70% of use for bag
- 3 hours/day unloading bag for 3000 ton
- 1.5 hours/day unloading bag for 1000 ton
- $23,000 bagger with 10-year life
- $39,000 for the concrete pad for 3000 tons of bag storage
- $15,000 for the concrete pad for 1000 tons of bag storage

All inputs have been taken from research universities, or where Applicable, inputs are averages from several producers or
implement Dealers.

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